Tuesday, March 10, 2026

Manufacturing Process Produces Better, Cheaper Cathodes for Lithium-ion Batteries

Manufacturing process produces better, cheaper cathodes for lithium-ion batteries.

Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a new method for producing a key component of lithium-ion batteries. The result is a more affordable battery from a faster, less wasteful process that uses less toxic material.

Lithium-ion batteries — used in products from appliances to cell phones, as well as in most electric vehicles — are composed of a cathode and an anode with an electrolyte in between. Ions move from anode to cathode through the electrolyte in a reaction that converts chemical energy to electrical energy.

The drive toward decarbonization and the demand for electric cars has increased the focus on sustainably producing energy-dense cathodes. However, traditional processing presents challenges.

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